AOH :: GFILTER.TXT
Vehicle Gasoline Fuel Purifier. Takes out the impurities that the refineries leave in.
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March 28, 1992
GFILTER.ASC
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This file shared with KeelyNet courtesy of John Draper.
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VEHICLE GASOLINE FUEL PURIFIER
Remove the impurities that the refineries leave in ....
Clean burn gasoline promotes:
o Better Combustion
o More Power
o Better Mileage
o Cleaner Emissions
WARNING !! - This project involves cutting gasoline fuel lines,
and is NOT recommended to those who do not feel comfortable cutting
fuel lines, making leak proof connections and working with a
volatile substance.
This project was one of the most interesting, that I have ever done.
I wish I had more experience in chemistry so that the results could
be tailored as desired.
What we are doing, is making a charcoal filter and installing it in
the fuel line. The particular type of charcoal used, removes the
paraffins and varnishes from the gasoline, thus making it burn
faster and more completely. The filter is installed between the
carburetor and fuel pump on carburated cars. I have never used one
with fuel injection, however there is no reason not to, if one
understands the fuel pressures generated by the fuel pump, and
designs this project with that in mind.
The information about this project, was obtained from a retired
petroleum engineer, who worked for a refinery in Tulsa, Oklahoma for
25 years. Refineries, refine gasoline just enough to meet what
government regulations require, and no more. This is done as a
matter of cost.
Higher grade fuels for aircraft and other high performance
requirements, are also made, but at a significantly higher cost,
because of the additional refining required.
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Cracking or the refining process for crude oil, uses heat to derive
the many products, including gasoline products. There is another
way of separating the various elements, purely mechanical, using the
properties of activated charcoal.
One pound of activated charcoal, has the equivalent of 6.4 acres of
surface area. Passing the gasoline through charcoal, larger
molecules of paraffin and varnishes, are trapped in the charcoal,
allowing only the smaller, lighter hydrocarbons to pass through.
The activated charcoal used in the construction of this project is a
coconut based charcoal, which has the particular properties that we
are looking for. Dry cleaning establishments use coconut charcoal
as one of the methods they use to keep their dry cleaning fluid
clean, so they don't have to change it so often.
Construction Details
The construction of the charcoal filter uses sealed, PVC pipe and
end caps. The filter can be made up of steel pipe, using the same
dimensions and sizes described. The filter will be effective
approximately for 2500 to 3000 miles before the charcoal becomes
saturated with impurities and loses its ability to trap the
paraffins and varnishes.
When the filter has become saturated with paraffins and varnishes,
the filter will not stop gasoline flow, however. You will notice
that performance is not what it had previously been.
It is recommended that the very first filter be built using the PVC
pipe. If you are satisfied with the results, consider building one
out of steel pipe and threaded end caps, so that the charcoal
cartridge may be replaced, at the same time you change your oil.
Material Requirements:
1 pound of activated coconut charcoal. 12X30 Mesh.
(1 lb. of charcoal will make 2 filters)
May be obtained from:
Barnaby & Sutcliffe Corp.
835 N. Cassady Avenue
P.O. Box 2526
Columbus, Ohio 43216
Telephone: 614-258-9501
Barnaby & Sutcliffe's Part No. PC 1354.
1 Piece 2-1/2 inch, O.D. X 7 inch long PVC or ABS Plastic pipe.
2 Pieces 2-1/2 inch, End Caps PVC or ABS Material
2 Brass Fittings, 1/8 Male pipe thread to 5/16 inch compression
type.
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1 Womens knee high or panty hose style Nylon stocking. (Used
to contain the charcoal catalyst material)
1 Can of PVC or ABS Bonding Adhesive
1 Can or Bottle of Plastic Cleaner.
Length of 5/16 gas line hose.
Standard, replaceable fuel line filter to be installed before
the carburetor or injectors, to catch any loose charcoal
particles.
Worm gear clamps.
ASSEMBLY INSTRUCTION
Take the 7 inch sleeve, check ends for burrs and uneven spots after
cutting, and smooth them out. Then set the sleeve on work bench to
prepare for packing the charcoal catalyst.
Take the NYLON panty hose (one of the legs), check and make sure
that there are no holes or runners. The Nylon hose, is an
inexpensive method to contain the catalyst bed. Tie a knot in one
end of the nylon hose, and cut off the excess. Then insert the tied
end, into the top opening of the PVC sleeve, until it touches the
bottom. Allow 4 or 5 inches of nylon hose to protrude above the top
of the PVC sleeve. (This creates a funnel effect)
Then take the catalyst carbon material using a paper cup as a scoop,
pour the carbon catalyst into the nylon hose. It may be necessary
to use a funnel if your hand isn't steady. Fill the nylon hose
carefully, making sure that the carbon catalyst is spreading out
evenly within the sleeve. Tapping on the sleeve body with a screw
driver or similar tool while filling, will help the carbon catalyst
settle and pack. After the sock is completely full, draw the loose
end and tie a knot in it as close and tight as possible. Cut off
the surplus. Be careful not to puncture the nylon material.
Take two pieces of light gauge steel band (the type that is used for
strapping of wooden crates) 3/8 inch width, cut square 1/16 inch
longer than the inside width of the PVC sleeve. (These are used as
the carbon catalyst bed, retainers). After cutting the bands to
size, wrap them with plastic electrical tape. Insert one strip into
each end of the PVC sleeve on a angle, and force them against the
tied nylon hose ends within the PVC sleeve. These bands will lock
into place holding with their sharp corners and retain the carbon
catalyst bed from shifting.
The steel bands should bow-inward, toward the middle of the sleeve.
The PVC sleeve is now a complete cartridge ready for the final
assembly. Drill a 5/16 inch hole in the center of both end caps.
Using a 1/8 inch pipe tap, thread each cap from outer surface to
only half length of the tap, to allow for a tight fit. (This
procedure applies only when using PVC or plastic material).
Use a plastic cleaner and a clean rag, wipe both ends of the sleeve
and the inner rim of the end caps, making sure they are clean.
Allow the area to dry. Apply bonding cement to the inner sides of
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the end caps and sleeve ends. Slip the end caps over the ends of
the sleeve and rotate while forcing the unit together. Allow to dry
for two hours. Assemble the brass fittings to the threaded end caps
using a pipe thread compound. Cut two pieces of 5/16 inch copper
tubing 3 inches long, and insert one in each brass fitting and
tighten.
Neoprene fuel lines can now be attached to the filter. (For fuel
injected engines - Make sure that the hose you use, can withstand
the pressures of the fuel pump - Don't skimp!)
Mounting Instructions:
The filter should be mounted vertically, with the input hose from
the fuel pump, going into the TOP of the filter. Mount the unit
under the hood of the vehicle, preferably in the space between the
radiator and the front grill.
If no space is available there, mount it in the engine compartment
away from the exhaust manifolds. Most installation made in the
engine compartment are mounted on wall of the inside fender area. A
simple bracket can be made for mounting, using an ordinary worm gear
hose clamp around the sleeve body.
NOTE : When gasoline goes into the unit for the first time, the
filter becomes hot, because of the catalytic reaction of the
gasoline and charcoal. After a moment, the purifier will
become cool, and will remain so thereafter.
For people who need a racing fuel:
Build the filter as described, but with the following
exceptions:
You can make your own racing fuel by making the filter 24 inches
long, and manually pouring untreated gasoline through it, catching
the treated fuel in a gasoline container. You can make just enough
fuel you will need for race day.
I suggest that you make a floor stand for the filter, with a funnel
arrangement at the top. The longer length will provide much more
filtering, providing a very volatile fuel. Of course, this will
require more charcoal in the making of the filter. Be sure that you
install a standard fuel filter to catch any loose charcoal
particles. I like using the paper type element, fuel filters.
BE SAFE.....DOUBLE CHECK ALL CONNECTIONS AND FITTINGS FOR LEAKS.
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Jerry W. Decker.........Ron Barker...........Chuck Henderson
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