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MLT Test Sequence: Interpretation of MLT Test Results by Don McCarty (This column first appeared in Outside Plant Magazine May 1998) We receive many questions on the operation of the MLT machine when the field technician is staring at his access unit reading the words "Still Processing." We hope a review of the test sequence will help. Remember that the MLT takes a snapshot in time and gives the results. Also, MLT can be fooled. "Test OK" means that of the tests the MLT makes, those tests passed. It does not mean that there is no problem with the circuit. For you good folks who do not have computerized testing, there are some fine units out there. The ability of the field technician to do single ended testing justifies the cost of the equipment. Technicians can access the system to send tone, short the pair, open the pair, and so on. This eliminates the need for a second technician in the central office. MLT cannot test loop current, loss, circuit noise, power influence, slope, station ground, or circuit design. If there is a series resistance fault close to the customer, MLT will test OK even though the customer hears static. For those of you who do not use MLT, bear with me. We'll cover other CO test units at a later date. Following is the 19-step test sequence that takes place when someone requests a "Full Test" from the MLT system. I'll go over individual sequences in future columns. MLT Test Procedures MLT makes decisions by comparing the present values on a circuit to ones that it already knows about. MLT is programmed with a list of DC and AC values that correspond to certain line conditions. For example, the list specifies what a short looks like in terms of DC resistance and what a POTS telephone set looks like in terms of AC Resistance. MLT "communicates" with the LMOSdatabase to get customer line records. The user types the telephone number on the "Customer Request" portion of the mask and "sends" that information. MLT goes to the LMOS database to retrieve the customer line records. The information MLT retrieves includes type of service, type of equipment and central office switch. Once the line record information has been retrieved, MLT tests the line, interprets the test results and presents the interpretation via a VER Code. When anyone requests a full series of tests on a line, MLT begins testing in a particular sequence. MLT makes decisions about what to do next by comparing the results it gets with what it expects to see. For example, MLT expects a standard POTS line to have a certain AC resistance. If the line has the correct values, it decides there are no AC problems and moves onto the next test in sequence. However, if the values do not match, MLT determines there is a problem and moves to a different sequence of tests. This will be easier to understand as we look at the sequence of tests that MLT performs on a circuit. For you good folks who do not have computerized testing, there are some fine units out there. The ability of the field technician to do single-ended testing justifies the cost of the equipment. Test Sequence To begin, MLT connects a test trunk to a line and begins the following series of tests. 1. Access Test:Checks for high voltage on the line. If: Hazardous voltage is present, Decision: MLT drops access and stops testing. If: OK, goes on to next test. There are three basic causes of hazardous potential on a circuit: Someone may be calling the customer at the time of the test. MLT does not differentiate between the 105 volts of AC ringing current from the central office and high voltage. VER 13, Hazardous Potential will be displayed. When re-testing, if a good test is displayed, this was probably the cause of the initial VER 13. The customer may be fed by "C" rural wire, an unshielded wire used in rural areas. This wire, because of its close proximity to power lines, may carry a high AC potential. There could be hazardous voltage entering the circuit from the customer's premises. After re-test, if VER 13 continues to be displayed, a call to the Maintenance Center may be appropriate to advise a supervisor before you visit the customer's network interface. That way, if you are gone for too long, at least we know where to find the body. Remember:Use all safety equipment (voltage tester, rubber gloves, etc.) until you are satisfied that there is no hazardous voltage present at the network interface. 2. Busy Line:Checks to see if the line is busy. If: Line is busy. Decision: MLT drops access. If: OK, not busy, MLT goes on to the next test. 3. Foreign Electromotive Force Test (FEMF): Checks for high voltage (not hazardous). If: Voltage exceeds certain level. Decision: MLT stops testing but stays connected to the line. If: OK, MLT goes on to the next test. MLT stops testing if voltage is over a certain level because high voltage will adversely affect the results of let er tests. 4. Line in Use:Checks for off-hook signature (each switch has a different off-hook signature). If: Off hook, MLT checks for conversations. If there is conversation, Decision: MLT drops access. If: OK (no conversation), MLT goes on to next test. 5. ROH: The ROH test distinguishes between a hard short and an off hook condition. MLT puts current on the line and waits for a signal that the current has passed through the telephone or other CPE. If there is a short, there is no signal. If the signal comes, MLT determines the receiver is off hook. If: Off-hook. Decision: MLT stops testing. If: OK (on-hook), MLT goes on to next text. 6. Intercept Test Intercept lines, lines that are purposely put out of service, have a distinctive signature. If: On intercept. Decision: MLT stops testing. If: OK (not on intercept), MLT goes on to next test. 7. DC Test MLT removes the line circuit from the line to measure DC resistance, short, and ring to tip ground. If: The fault is very low resistance, 3 K Ohms DC resistance on any one of the three sides, T-R T-G, R-G, Decision: MLT stops testing. If: OK or fault identified but not "very low resistance," MLT goes on to next test. 8. Voltage:DC voltage values are used to identify and cross to a work ing pair. There should be no voltage on a good line. If: Hard battery, 48 volts or more, Decision: MLT stops testing. If: OK or fault identified but not "very hard," MLT goes on to next test. 9. PBX Identification:DC resistance tests are also used to validate non POTS telephone signatures. MLT compares DC values it measures to those it expects to see via the LMOS line record. A PBX, for example, will have a value similar to the following: K Ohms Volts 100 T-R 12 T-G 400 R-G When MLT measures these values and the line records indicate the presence of a PBX, MLT test results will show a valid PBX signature. If: Valid PBX signature, Decision: MLT stop testing. MLT does not do AC, Longitudinal Balance, Thermistor, or Open tests since the presence of a PBX on the line leads to inaccurate results from these tests. If: No PBX signature, MLT goes on to next test. 10. AC Signature:AC resistance is used to identify POTS and other terminations. The T-R value for a standard ringer is between 8 and 18 K Ohms. The T-G and R-G values are greater than 25 Ohms and are about equal. If: High AC resistance value (does not see a valid signature), Decision: MLT does an open test. If: Valid AC signature, MLT goes on to next test. 11. Longitudinal Balance Test:Measures how likely it is that the line is noisy. This test is performed only if a termination is seen and the line is unbalanced. The results are expressed in decibels (dB). If the balance is less than 40 dB, the line is probably very noisy. If the balance is above 60 dB, there should be no noise problem. Decision: MLT gives test results and goes on to next test. 12. Thermistor Test:Checks for the presence of a thermistor on the line. A thermistor is a resistor that is part of some PBX and key systems telephones. A thermistor test is done if the line records indicate that there should be a thermistor on the line. Decision: MLT gives test results and goes on to next test. 13. Open:AC capacitance is used to measure and analyze the location and type of open on a line. When MLT determines a line is open, based on results from the DC tests, AC signature test or thermistor test, it does an open test to determine if the open is in or out of the central of fice If the length of wire (tip or ring or both) is ''short" (less than 350 feet), the open may be in the central office. If the length of the wire is "longer," the open is out of the central of fice In the case of an open out, MLT also gives the distance in feet from the central office to the open. Decision: MLT gives test results and goes on the next test. 14. Capacitive Balance Measurement:MLT uses AC capacitance to compare the capacitance (length) of the tip wire to the capacitance (length) of the ring wire. For a good pair, the length of the wire is equal and the balance percentage is 100%. In this case, the MLT test result will be: Balance: Cap 100% This means that both sides of the loop are open at the same place. However, when the lengths are not equal (one wire is shorter than the other), more than likely the shorter wire is open. MLT determines which side is shorter and reports either "open tip" or "open ring." Decision: MLT gives test results and goes on to next test. 15. Line Circuit Test:This test checks for the proper arrangement of the battery and ground in the central office line circuit. The line circuit is the equipment that: provides battery to the loop detects the phone is taken off-hook provides dial tone connects the loop to the switching equipment accepts dialed digits and switches the call to its destination. All of the tests described so far are conducted without the line circuit (battery and ground) present. Remember that MLT removes the line circuit at the start of the DC tests so that all the tests are made without the line circuit. At this point in the test sequence, MLT reconnects the line circuit to the loop. MLT expects to see 51 volts of battery on the ring side and central office ground on the tip side. If this is the case, MLT test results show the following: Central Office: LINE CKT OK If battery and ground are not present, MLT test results show "open in." Central Office: OPEN IN 16. Draw and Break Dial Tone:MLT simulates a telephone going off-hook and checks for the presence or absence of dial tone. Then it removes the simulated off-hook condition to ensure the dial tone breaks or stops. 17. Soak Test: The soak test measures DC resistance over time to determine if a fault is swinging. The term "swinging" comes from testing a circuit with a meter. When either the tip, ring, or both tip and ring wires have DC faults due to moisture, the meter needle jitters or moves slightly as the moisture affects the intensity of ground on the wire. Thus, when a ground is swinging, it means that moisture is present and is affecting the fault. 18. Ringer Test:This test determines the number of ringers on a line and whether the results are consistent with the line records. 19. Length of Loop Measurement:This test is the last performed in the series. It uses AC capacitance to measure the length of a good pair. It functions similar to the open test and reports the distance from the central office to the telephone. This test is run only on single-party POTS lines that have already been determined to be "test OK." All of the above tests, 1 through 19, are part of the full series MLT tests. Most MLT test requests run through all or some of these tests. Additional MLT Tests There are other MLT tests that are more specialized, requiring interaction with the customer. Let's take a look at these tests. Touch-Tone Test:This test checks the condition of the customer's touch-tone pad by analyzing the tones that are produced when the customer presses the buttons on the pad. MLT checks the tones and returns a signal to indicate whether the pad is good or not. This test is run whenever you suspect a problem with the touch-tone pad. For example, when the customer complains of getting wrong numbers. Coin Tests:There are two coin tests that check two primary mechanisms in the coin set: the totalizer and the coin relay. The totalizercounts the coins a customer puts in. The totalizer must be in a certain starting position when the coins are dropped into the phone. When the totalizer is in the correct position, it is said to be "homed." Each coin deposited causes the totalizer to send tones to the central office When the central office hears enough of the required tones, the customer is allowed to make a call. When a coin test is run, MLT looks for a short. If there is a short, MLT suspects the totalizer is not "homed" and attempts to "home" it. If MLT does not find a short, it checks the coin relay. The coin relay is the mechanism that returns or collects the coins deposited by the customer. The relay sends the coins to either the coin box or the return slot. If MLT sees a T-G fault, it suspects a problem with the relay. MLT attempts to operate the relay, measures the relay's timing and measures how much current was needed to operate the relay. Signing Off Most field technicians do not use MLT to its fullest capabilities. Learn the MLT test sequence, learn how to interpret the tests, and use the VER codes that accompany the tests. Your job will be easier in the field. Let's Talk We have received a tremendous response from our readers about our free monthly newsletter.. We are I diligently working on it and the first) issue will be out soon. If you are I interested in the newsletter, call or e-mail us. I appreciate hearing from you with questions or comments on any topic that you think is of general interest to outside plant technicians and mangers. And, as always, I look forward to talking with experts in the field. That expert may be one damn good field technician whom you respect. So please call (408) 341-8990, e-mail dmccarty@mccartyinc.com, or send a fax (408) 341-8970 to me. (Our web site is in development and should be completed soon, so keep watch at: www.mccartyinc.com.) Donald E. McCarty is president of McCarty & Associates, Inc., an international consulting firm offering classroom, on-site and field training courses in outside plant cable and fault locating. For more information on McCarty & Associates training seminars, please call (408) 341-8990.